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FWH, FWP, FWE & FWJ Fuse Guide: Bussmann Semiconductor Protection Alternatives to 170M

Time:2026-10-15   Author:As Beam   Browse:

The 170M series dominates high-power semiconductor protection — but it isn't the only answer. Bussmann's FW family covers lower currents, compact spaces, and retrofit applications where the square-body 170M won't fit.

This guide covers the FW series (FWH, FWP, FWE, FWJ, FWS, FWX), their formats, ratings, and how to choose between them and the 170M.

The FW Family at a Glance

Series Format Typical Range Key Feature
FWH Cylindrical 0.25A–1600A High-speed, general semiconductor
FWP Ferrule 1A–100A Compact, PCB/mount
FWE Cylindrical (1000VDC) 20A–100A DC-rated semiconductor
FWJ Cylindrical 35A–2000A Very high current
FWS Cylindrical 2A–30A Small semiconductor
FWX Cylindrical 1A–50A Fast-acting, compact

FWH Series — The Workhorse Cylindrical

FWH is the most widely used FW-series fuse. Its cylindrical body fits standard holders and offers high-speed performance across a broad current range.

Model Example Voltage Current Application
FWH-1A14F 500VAC 1A Small rectifier
FWH-6A14F 500VAC 6A Control rectifier
FWH-20A14F 500VAC 20A Small inverter
FWH-50A14F 500VAC 50A Mid inverter
FWH-100A14F 500VAC 100A UPS rectifier
FWH-200A 500VAC 200A Large UPS
FWH-400A 500VAC 400A Central inverter
FWH-600A 500VAC 600A Heavy power
FWH-800A 500VAC 800A Very high power
FWH-1000A 500VAC 1000A Maximum cylindrical
FWH-1600A 500VAC 1600A Largest cylindrical

FWH features: - aR-class semiconductor protection - Cylindrical ceramic body with quartz sand fill - Available with or without end caps (blade versions for larger currents) - Holder systems: CH series cylindrical holders

FWH Selection Example

Application: 100kVA UPS, 480V, rectifier DC bus - DC bus current: 180A - IGBT I²t withstand: 80,000 A²s at 700V - Selected: FWH-200A — total I²t ≈ 25,000 A²s < 80,000 ✓

FWP Series — Compact Ferrule Fuses

FWP uses a ferrule (end-cap) format for compact installation, common in PCB-mounted power supplies and small drives.

Model Example Voltage Current
FWP-1A14F 500VAC 1A
FWP-5A14F 500VAC 5A
FWP-15A14F 500VAC 15A
FWP-30A14F 500VAC 30A
FWP-60A14F 500VAC 60A
FWP-100A 500VAC 100A

FWP is often specified where space is at an absolute premium — inside servo drives, compact VFDs, and power supplies.

FWE Series — 1000VDC Semiconductor Protection

FWE is Bussmann's cylindrical high-speed fuse rated for 1000VDC — for solar inverters, energy storage PCS, and high-voltage DC power supplies.

Model Example Voltage Current Body Size
FWE-25A 1000VDC 25A 25mm
FWE-30A 1000VDC 30A 30mm
FWE-40A 1000VDC 40A 40mm
FWE-50A 1000VDC 50A 50mm
FWE-60A 1000VDC 60A 60mm

FWE's niche: Compact DC protection for auxiliary circuits in PV inverters and ESS PCS, where 170M is too large and a standard fuse lacks the DC high-speed characteristic.

FWJ Series — Very High Current

FWJ extends the cylindrical format to very high currents:

Model Example Current Range
FWJ-35A 35A
FWJ-100A 100A
FWJ-400A 400A
FWJ-800A 800A
FWJ-1200A 1200A
FWJ-1600A 1600A
FWJ-2000A 2000A

FWJ application: Large rectifiers, electroplating power supplies, induction heating, and DC traction auxiliary systems where 170M may not be available in the required rating or voltage.

FWS Series — Small Semiconductor

Model Example Current
FWS-2A 2A
FWS-5A 5A
FWS-15A 15A
FWS-30A 30A

FWS application: Gate drive protection, small thyristor protection, and auxiliary semiconductor circuits.

FWX Series — Compact Fast-Acting

Model Example Current
FWX-1A 1A
FWX-10A 10A
FWX-25A 25A
FWX-50A 50A

FWX application: Small, fast protection where a semiconductor device has minimal I²t tolerance.

FW vs. 170M: How to Choose

Criterion FW Series (FWH/FWP/FWE) 170M Series
Format Cylindrical / ferrule Square body
Current range 0.25A–2000A 50A–1600A
Voltage range 500VAC / 1000VDC 690V–2000VDC
Holder CH cylindrical holders 1BS10 bases
Space efficiency Good for low-mid current Best for high current
Retrofit Fits existing cylindrical holders Requires 170M base
Price Lower for small ratings Competitive at high ratings
Typical use Small drives, aux circuits, retrofit Main power stages

Rule of thumb: - Under 100A and space-constrained → FWH / FWP / FWE - Over 100A in new designs → 170M - 1000VDC small current → FWE - Retrofit into cylindrical holders → FWH

I²t Coordination for FW Fuses

The same I²t rule applies:

I²t (FW fuse, total) < I²t (semiconductor, withstand)

Example: A 30A thyristor with I²t withstand of 12,000 A²s at 600V.

Candidate Total I²t Protects?
FWH-40A 3,500 A²s ✓
FWH-50A 5,200 A²s ✓
FWH-63A 8,000 A²s ✓
FWH-80A 14,000 A²s ✗ (exceeds withstand)

Selection: FWH-50A (load 30A, fuse 50A, I²t 5,200 < 12,000) — leaves margin for load growth.

Application Examples

Variable Frequency Drive, 22kW, 400V

  • Rated output: 45A
  • DC bus current: ~40A
  • Selected: FWH-50A14F (aR, 500VAC) on the DC bus

UPS Rectifier Input, 200kVA, 480V

  • Input current: 240A
  • Selected: FWH-250A × 1 per phase, or FWJ-300A
  • Pair with 170M on the DC link for full protection

Solar Inverter Auxiliary Supply, 1000VDC

  • Aux current: 35A
  • Selected: FWE-40A (1000VDC, 40mm body)

Servo Drive, 5kW, 400V

  • DC link current: 12A
  • Selected: FWP-15A14F — compact, fits the drive's internal layout

Holder Compatibility

Fuse Series Recommended Holder
FWH (10×38mm) CH10
FWH (14×51mm) CH14
FWH (22×58mm) CH22
FWP Panel/PCB mount clips
FWE CH14 / CH22
FWJ Busbar-mounted holders

The ferrule form factor

Both FWH and FWP fuses use a cylindrical body with ferrule (cap) terminals -- the same form factor as standard IEC 60269-4 semiconductor fuses. This cylindrical ferrule design offers practical advantages: compatibility with standard DIN rail clips and busbar-mounted fuse holders; uniform heat dissipation without hot spots; proven automotive vibration and thermal cycling performance meeting ISO 16750 requirements; and field replaceability by trained technicians without specialized tools.

 Bussmann FWH and FWP Fuse Series: Ferrule Fuses for 500-700 Vdc EV and Industrial Applications

FWH Series -- 500 Vdc, 50 kA

Part Number

Rating

Voltage

IR

FWH-35C

35A

500 Vdc

50 kA

FWH-100C

100A

500 Vdc

50 kA

FWH-200C

200A

500 Vdc

50 kA

FWH-350C

350A

500 Vdc

50 kA

FWH-500C

500A

500 Vdc

50 kA

FWH-800C

800A

500 Vdc

50 kA

 


 

FWP Series -- 700 Vdc, 50 kA

Part Number

Rating

Voltage

IR

FWP-35C

35A

700 Vdc

50 kA

FWP-125C

125A

700 Vdc

50 kA

FWP-250C

250A

700 Vdc

50 kA

FWP-400C

400A

700 Vdc

50 kA

FWP-600C

600A

700 Vdc

50 kA

 

FWJ Series -- 800 Vdc, 50 kA (Imperial Ferrule)

Part Number

Rating

Voltage

IR

FWJ-35A

35A

800 Vdc

50 kA

FWJ-125A

125A

800 Vdc

50 kA

FWJ-250A

250A

800 Vdc

50 kA

FWJ-400A

400A

800 Vdc

50 kA

FWJ-600A

600A

800 Vdc

50 kA

 

Voltage Selection: FWH vs FWP vs FWJ

Select the lowest voltage family that provides adequate margin above your maximum system voltage. For a 400V nominal system (approximately 460V peak at full charge), FWH at 500 Vdc provides 8.7% voltage margin -- acceptable for most applications. For a 600V nominal system (approximately 690V peak), FWP at 700 Vdc provides only 1.4% margin -- marginal for some applications. FWJ at 800 Vdc provides 15.9% margin for the same 600V system, often preferred for robust protection. The FWJ uses imperial (inch-based) ferrule dimensions, which may affect holder compatibility compared to the metric FWH-C and FWP-C series. Verify holder compatibility before specifying.

 

FWH/FWP/FWJ Applications in EV and ESS

 In EV: FWH-C is used for OBC AC input protection (500V rating provides adequate margin above 400Vac input), DC-DC converter input/output protection, and low-voltage battery pack protection in 200-400V architectures. In ESS: FWH-C for battery rack combiner protection (500V tier) and PCS DC side protection for 500V-class BESS. FWP for 600-700V battery bus protection where FWH's 500V rating is insufficient. FWJ for 800V battery bus protection in a ferrule form factor where the 170M square-body size is too large.


Common Questions

Q: Is FWH as fast as 170M? A: Comparable at equivalent ratings. Both are aR-class high-speed fuses. The choice is usually driven by format (cylindrical vs. square) and available holder, not by speed.

Q: Can FWH replace a 170M in an existing design? A: Only if the current is within FWH's range and the time-current characteristics match the application. Never substitute without re-verifying I²t coordination with the semiconductor.

Q: Why choose FWE over a standard 1000VDC fuse? A: FWE is a high-speed (aR) fuse. A standard 1000VDC fuse (e.g., a gPV fuse) is not designed for semiconductor I²t coordination. FWE protects the semiconductor; a standard fuse protects the cable.

Q: Do FW fuses need holders? A: Yes — cylindrical fuses require holders or clips. The CH series provides DIN-rail mountable options for 10×38mm, 14×51mm, and 22×58mm bodies.


Written by the asbeam.com technical team. asbeam stocks FWH, FWP, FWE, FWJ, FWS, and FWX fuses with matching CH-series holders. Contact us for semiconductor protection coordination.

Further reading: - 170M High-Speed Fuse Guide - Fuse Holders, Bases & Accessories Guide - Railway & Traction Fuse Selection

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