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BYD IGBT: Selection for Universal Inverters

Time:2024-08-16   Author:As Beam   Browse:

In recent years, IGBT (Insulated Gate Bipolar Transistor) modules have become a core component in the power electronics market, especially in inverter applications. As a significant player in this field, BYD has made notable strides through continuous investment and innovation in power semiconductor technology. According to a 2023 report by China Industrial Information, BYD holds a 15% share of the domestic IGBT module market, and this number is steadily increasing.


1. Applications of BYD Industrial IGBT

BYD's industrial IGBT modules are primarily used in variable frequency technology due to their excellent high-speed switching characteristics and ability to withstand high current and voltage. In the inverter market, BYD's products are widely applied in industrial automation, power systems, transportation (especially in the power systems of electric vehicles), and renewable energy sectors. Notably, the new energy market, represented by electric vehicles, is becoming a significant growth point for BYD's IGBT modules.

Variable frequency technology effectively controls the start, running speed, and stop of motors, contributing to energy saving and emission reduction in industrial manufacturing. BYD's IGBT modules demonstrate strong competitiveness in such applications due to their outstanding performance, reliable quality, and cost-effectiveness. Particularly in high-efficiency and high-density energy conversion fields, BYD's IGBT modules, with advanced packaging technology and thermal management solutions, ensure stable operation and long-term durability of equipment.

byd igbt.jpg


2. BYD Industrial IGBT Module Product Overview

As inverter technology advances, the performance requirements for IGBT modules are also increasing. As a pioneer in this field, BYD not only sets high standards for product quality but also leads in technological innovation. Below, we explore several representative models in BYD's industrial IGBT module product line and their respective features and advantages.

 

Mini Series:

The Mini series is designed by BYD for medium and small power applications, known for their compact size and optimized design. For instance, the miniIPM1 module features compact packaging and efficient heat dissipation, making it particularly popular in space-constrained applications. The Mini series modules are suitable for a variety of applications such as home appliances, small industrial drives, and light electric vehicles.

ImagesBYD PackageBYD ModelInfineon ModelFUJI ModelStratixTMTopologyInfineon   Package
1.jpgminiPIM1BG10G12M1056FP10R12W1T47MBR10VKC120-50GD10PJY120L2S7 units (three-phase rectification + braking + three-phase inverter)EasyPIM1B
BG15G12M10S6FP15R12W1T47MBR15VKC120-50GD15PJY120L2S
BG30G07M10S5FP30R06W1E37MBR30VKC060-50GD30PJY60L2S
BG25G12M10S7FP25R12W1T7//
2.jpgminiPIM2BG25G12N10S4FP25R12W2T47MBR25VKD120-50GD25PJY120L3SEasyPIM2B
BG35G12N10S4FP35R12W2T47MBR35VKD120-50GD35PJY120L3S
BG50G12N10S7FP50R12W2T77MBR50XVKD120-50/
3.jpgminiPACK1BG60F07M10S5FS50R06W1E3/GD50FST60L2S6 units
Three-phase inverter
EasyPAKC1B
BG50F07M10S5FS50R07W1E3_B11A/
BG25F12M10S4FS25R12W1T4/GD25FSY120L2S
BG35F12M10S4FS35R12W1T4/GD35FST120L2S
BG30F07M10S5FS30R06W1E3/GD35FST60L.2S
4.jpgminiPAKC2BG50F12N10S4FS50R12W2T4/GD50FSY120L3SEasyPAKC2B
BG75F12N10S4FS75R12W2T4/GD75FSY120L3S



 

Gene Series:

The Gene series is BYD's flagship product in the high-end market, representing the latest advancements in IGBT module technology. For example, the genePIM2 and genePIM3 modules offer higher current and voltage handling capabilities and incorporate advanced chip and packaging technologies to deliver ultra-high system efficiency and reliability. The Gene series modules are widely used in large renewable energy projects, rail transportation, and large industrial drive systems.

Through these product introductions, the diversity and technical depth of BYD's IGBT modules become evident. Each product series is optimized for different market demands and application scenarios, demonstrating BYD's ability to meet the personalized needs of its customers. Whether in power density, efficiency, or reliability, BYD's IGBT modules offer industry-leading performance, helping customers achieve more efficient and environmentally friendly energy use.


ImagesBYD PackageBYD ModelInfineon ModelFUJI ModelStratixTMTopologyInfineon Package
5.jpggenePIM2BG25G12H13L4-LFP25R12KT37MBR25VM120-50GD25PIY120C5S7 units (three-phase rectification + braking + three-phase inverter)EconoPIM2-KT3
BG35G12H13L4-LFP35R12KT4_B157MBR35VA120-50GD40PIY120C5S
FP40R12KT3
BG35G12H13L4FP35R12KT47MBR35VM120-50GD35PIY120C5SNEconoPIM2-KT4
BG50G12H13L4FP50R12KT47MBR50VM120-50GD50PIY120C5SN
6.jpggenePIM3BG50G12F13L4FP50R12KT4G7MBR50VN120-50GD50PIY120C6SNEconoPIM3-KT4
BG75G12F13L4FP75R12KT47MBR75VN120-50GD75PIY120C6SN
BG100G12F13L4FP100R12KT47MBR100VN120-50GD100PIY120C6SN
BG150G12F13L4FP150R12KT47MBR150VN120-50GD150PIY120C6SN
BG50G12F13L4-LFP50R12KT37MBR50VB120-50GD50PIY120C6SEconoPIM3-KT3
BG75G12F13L4-LFP75R12KT37MBR75VB120-50GD75PIY120C6S
7.jpggenePACK 2BG35F12H13L4-L


6 units
Three-phase inverter
EconoPIM2-KT3
BG50F12H13L4-L


BG75F12H13L4FS75R12KT46MBI75VA-120-50GD50FFY120C5SS6 units
Three-phase inverter
EconoPACK2-KT3
BG100F12H13L4FS100R12KT46MBI100VA-120-50GD50FFY120C5SS
8.jpggenePACK 3BG150F12F13L4FS150R12KT4R6MBI150VX-120-50GD150FFY120C6S6 units
Three-phase inverter

BG200F12F13L4FS200R12KT4R6MBI200XBE-120-50GD200FFY120C6S



3. Technical Advantages of BYD IGBT Modules

Technological innovation is the key to BYD's success in the IGBT module market. BYD continuously invests in research and development to ensure that its products meet or even exceed market demands for high performance and reliability.

 

Efficient Energy Conversion:

BYD's IGBT modules stand out for their energy conversion efficiency. By adopting advanced chip technology and optimized circuit design, BYD's modules can reduce energy loss during the conversion process, directly improving the overall system's energy efficiency ratio.


Innovative Thermal Management:

Thermal management is a critical research direction in the power semiconductor field. BYD has significantly improved the thermal stability of its IGBT modules through innovative packaging technology and heat dissipation materials, ensuring that the modules maintain performance without degradation even in high-temperature environments, thereby extending the product's lifespan.


Reliability Assurance:

In addition to high efficiency and excellent thermal management, the reliability of BYD's IGBT modules is another demonstration of its technological advantages. BYD conducts multiple quality tests on its modules, from rigorous environmental adaptability to long-term performance stability tests, ensuring that the modules can operate reliably under various conditions.


4. Future Outlook

BYD plans to continue investing in the research and development of IGBT module technology, focusing on increasing power density, reducing energy consumption, and enhancing environmental adaptability. Future products are expected to be more compact, efficient, and maintain reliability even in harsh environments.



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TAG:   IGBT BYD Inverter FUJI StratixTM Infineon