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In recent years, IGBT (Insulated Gate Bipolar Transistor) modules have become a core component in the power electronics market, especially in inverter applications. As a significant player in this field, BYD has made notable strides through continuous investment and innovation in power semiconductor technology. According to a 2023 report by China Industrial Information, BYD holds a 15% share of the domestic IGBT module market, and this number is steadily increasing.
BYD's industrial IGBT modules are primarily used in variable frequency technology due to their excellent high-speed switching characteristics and ability to withstand high current and voltage. In the inverter market, BYD's products are widely applied in industrial automation, power systems, transportation (especially in the power systems of electric vehicles), and renewable energy sectors. Notably, the new energy market, represented by electric vehicles, is becoming a significant growth point for BYD's IGBT modules.
Variable frequency technology effectively controls the start, running speed, and stop of motors, contributing to energy saving and emission reduction in industrial manufacturing. BYD's IGBT modules demonstrate strong competitiveness in such applications due to their outstanding performance, reliable quality, and cost-effectiveness. Particularly in high-efficiency and high-density energy conversion fields, BYD's IGBT modules, with advanced packaging technology and thermal management solutions, ensure stable operation and long-term durability of equipment.
As inverter technology advances, the performance requirements for IGBT modules are also increasing. As a pioneer in this field, BYD not only sets high standards for product quality but also leads in technological innovation. Below, we explore several representative models in BYD's industrial IGBT module product line and their respective features and advantages.
Mini Series:
The Mini series is designed by BYD for medium and small power applications, known for their compact size and optimized design. For instance, the miniIPM1 module features compact packaging and efficient heat dissipation, making it particularly popular in space-constrained applications. The Mini series modules are suitable for a variety of applications such as home appliances, small industrial drives, and light electric vehicles.
Images | BYD Package | BYD Model | Infineon Model | FUJI Model | StratixTM | Topology | Infineon Package |
miniPIM1 | BG10G12M1056 | FP10R12W1T4 | 7MBR10VKC120-50 | GD10PJY120L2S | 7 units (three-phase rectification + braking + three-phase inverter) | EasyPIM1B | |
BG15G12M10S6 | FP15R12W1T4 | 7MBR15VKC120-50 | GD15PJY120L2S | ||||
BG30G07M10S5 | FP30R06W1E3 | 7MBR30VKC060-50 | GD30PJY60L2S | ||||
BG25G12M10S7 | FP25R12W1T7 | / | / | ||||
miniPIM2 | BG25G12N10S4 | FP25R12W2T4 | 7MBR25VKD120-50 | GD25PJY120L3S | EasyPIM2B | ||
BG35G12N10S4 | FP35R12W2T4 | 7MBR35VKD120-50 | GD35PJY120L3S | ||||
BG50G12N10S7 | FP50R12W2T7 | 7MBR50XVKD120-50 | / | ||||
miniPACK1 | BG60F07M10S5 | FS50R06W1E3 | / | GD50FST60L2S | 6 units Three-phase inverter | EasyPAKC1B | |
BG50F07M10S5 | FS50R07W1E3_B11A | / | |||||
BG25F12M10S4 | FS25R12W1T4 | / | GD25FSY120L2S | ||||
BG35F12M10S4 | FS35R12W1T4 | / | GD35FST120L2S | ||||
BG30F07M10S5 | FS30R06W1E3 | / | GD35FST60L.2S | ||||
miniPAKC2 | BG50F12N10S4 | FS50R12W2T4 | / | GD50FSY120L3S | EasyPAKC2B | ||
BG75F12N10S4 | FS75R12W2T4 | / | GD75FSY120L3S |
Gene Series:
The Gene series is BYD's flagship product in the high-end market, representing the latest advancements in IGBT module technology. For example, the genePIM2 and genePIM3 modules offer higher current and voltage handling capabilities and incorporate advanced chip and packaging technologies to deliver ultra-high system efficiency and reliability. The Gene series modules are widely used in large renewable energy projects, rail transportation, and large industrial drive systems.
Through these product introductions, the diversity and technical depth of BYD's IGBT modules become evident. Each product series is optimized for different market demands and application scenarios, demonstrating BYD's ability to meet the personalized needs of its customers. Whether in power density, efficiency, or reliability, BYD's IGBT modules offer industry-leading performance, helping customers achieve more efficient and environmentally friendly energy use.
Images | BYD Package | BYD Model | Infineon Model | FUJI Model | StratixTM | Topology | Infineon Package |
genePIM2 | BG25G12H13L4-L | FP25R12KT3 | 7MBR25VM120-50 | GD25PIY120C5S | 7 units (three-phase rectification + braking + three-phase inverter) | EconoPIM2-KT3 | |
BG35G12H13L4-L | FP35R12KT4_B15 | 7MBR35VA120-50 | GD40PIY120C5S | ||||
FP40R12KT3 | |||||||
BG35G12H13L4 | FP35R12KT4 | 7MBR35VM120-50 | GD35PIY120C5SN | EconoPIM2-KT4 | |||
BG50G12H13L4 | FP50R12KT4 | 7MBR50VM120-50 | GD50PIY120C5SN | ||||
genePIM3 | BG50G12F13L4 | FP50R12KT4G | 7MBR50VN120-50 | GD50PIY120C6SN | EconoPIM3-KT4 | ||
BG75G12F13L4 | FP75R12KT4 | 7MBR75VN120-50 | GD75PIY120C6SN | ||||
BG100G12F13L4 | FP100R12KT4 | 7MBR100VN120-50 | GD100PIY120C6SN | ||||
BG150G12F13L4 | FP150R12KT4 | 7MBR150VN120-50 | GD150PIY120C6SN | ||||
BG50G12F13L4-L | FP50R12KT3 | 7MBR50VB120-50 | GD50PIY120C6S | EconoPIM3-KT3 | |||
BG75G12F13L4-L | FP75R12KT3 | 7MBR75VB120-50 | GD75PIY120C6S | ||||
genePACK 2 | BG35F12H13L4-L | 6 units Three-phase inverter | EconoPIM2-KT3 | ||||
BG50F12H13L4-L | |||||||
BG75F12H13L4 | FS75R12KT4 | 6MBI75VA-120-50 | GD50FFY120C5SS | 6 units Three-phase inverter | EconoPACK2-KT3 | ||
BG100F12H13L4 | FS100R12KT4 | 6MBI100VA-120-50 | GD50FFY120C5SS | ||||
genePACK 3 | BG150F12F13L4 | FS150R12KT4R | 6MBI150VX-120-50 | GD150FFY120C6S | 6 units Three-phase inverter | ||
BG200F12F13L4 | FS200R12KT4R | 6MBI200XBE-120-50 | GD200FFY120C6S |
Technological innovation is the key to BYD's success in the IGBT module market. BYD continuously invests in research and development to ensure that its products meet or even exceed market demands for high performance and reliability.
Efficient Energy Conversion:
BYD's IGBT modules stand out for their energy conversion efficiency. By adopting advanced chip technology and optimized circuit design, BYD's modules can reduce energy loss during the conversion process, directly improving the overall system's energy efficiency ratio.
Innovative Thermal Management:
Thermal management is a critical research direction in the power semiconductor field. BYD has significantly improved the thermal stability of its IGBT modules through innovative packaging technology and heat dissipation materials, ensuring that the modules maintain performance without degradation even in high-temperature environments, thereby extending the product's lifespan.
Reliability Assurance:
In addition to high efficiency and excellent thermal management, the reliability of BYD's IGBT modules is another demonstration of its technological advantages. BYD conducts multiple quality tests on its modules, from rigorous environmental adaptability to long-term performance stability tests, ensuring that the modules can operate reliably under various conditions.
BYD plans to continue investing in the research and development of IGBT module technology, focusing on increasing power density, reducing energy consumption, and enhancing environmental adaptability. Future products are expected to be more compact, efficient, and maintain reliability even in harsh environments.
New industry Technology regarding to Bussmann fuse, ABB breakers, Amphenol connectors, HPS transformers, etc.