New industry Technology regarding to Bussmann fuse, ABB breakers, Amphenol connectors, HPS transformers, etc.
With EV exploring demand and government encouragement, EV charger market, as a rigid demand, should match EV drivers' need no matter at home or public location.
This is a EV charger market chart from Y2021 to Y2030. We can see clearly the trend is increasing rapidly.
(Picture source: https://www.precedenceresearch.com/)
If this manufacturer part is not in stock, the other model or other 2 models can be backup immediately. Pls check the availablity with part manufacturers or distributor such as ABPower at first.
Especially for electrical parts as: ABB/ Eaton/ Schneider MCCB, Safety relay, Fuse, Contactor, terminal block, Fuse holder etc.
Here is some parts cross reference list we design for some EV charger manufacturers.
The mechanical parts alternative list is not included in this sheet.
Pls ask us if you meet any electrical parts shortage. We can give you the proper parts with inventory.
Item | Description | Manufacturer 1 | Part No. | Manufacturer 2 | Alternative Part No. | Remark |
1 | Safety Relay cross reference | ABB | 2TLA010026R0000 | Eaton | ESR5-NO-31-24VAC-DC | Totally same including the mechanical design and electrical design |
2 | 1000VDC fuse alternative | Hinode | 1000GH-080 | Bussmann | EVK22-80-T | 4mm shorter. |
3 | RCCB cross | Eaton | FRCMM-25/4/003-G/A-NA | Eaton | FRCMM-40/4/003-G/A-NA | Performance same, price different. |
4 | RCCB alternative | Eaton | FRCMM-63/4/003-G/A-NA | |||
5 | Residual current circuit breaker | ABB | F204AC-25/0.03 | Eaton | FRCMM-25/4/003-G/A-NA | ABB No time delay, easily to misoperation;Type- AC cannot test DC pulse, When Dc current leakage, it will not trip, cannot play a protective role; But can support urgent need. eaton part with time delay and DC certification. |
6 | Circuit Breaker cross | ABB | F204AC-40/0.03 | Eaton | FRCMM-25/4/003-G/A-NA | |
7 | RCCB | ABB | F204AC-63/0.03 | Eaton | FRCMM-25/4/003-G/A-NA | |
8 | RCCB part cross reference | ABB | F204AC-80/0.03 | Eaton | FRCMM-25/4/003-G/A-NA | |
9 | Residual current circuit breaker (RCCB) 30mA, 25A | Schneider | M9R81425 | Eaton | FRCMM-25/4/003-G/A-NA | Electrical Performance similar, Need to review mechanical design. |
10 | Residual current circuit breaker (RCCB) 30mA, 40A | Schneider | M9R81440 | Eaton | FRCMM-40/4/003-G/A-NA | |
11 | Residual current circuit breaker (RCCB) 30mA, 63A | Schneider | M9R81463 | Eaton | FRCMM-63/4/003-G/A-NA | |
12 | Industrial Transformer 1500KVA | Hammond | SP1500MQMJ | SNC | P25260 | Performance same, Mechanical design similar. |
13 | Fuse cross reference | Eaton | EVK50-400 | Bussmann | 400CBX01S-1000 | Installation hole distance same,Pls consult ABPower. |
14 | 1000VDC fuse | Bussmann | 400CBX01S-1000 | Eaton Bussmann | FWJ-400A | Installation hole distance same,Shape different.Pls consult ABPower. |
15 | 160A 1000VDC fuse | Bussmann | 160CBX01S-1000 | Bussmann | PV-160ANH1-B | Installation hole distance same,Pls consult ABPower. |
16 | 160A 1000VDC EV charger fuse | Bussmann | PV-160ANH1-B | Bussmann | FWJ-150A | Installation hole distance same, Shape different.Pls consult ABPower for detail. |
17 | Contactor, DIN Rail, 600 VAC, 4PST-NO, 4 Pole | Schneider | LC1DT32BD | Eaton | DILMP20(24VDC)+DILM32-XHI11 | Similar performance, check dimension |
18 | contactor - 3P(3 NO) - AC-3 - <= 440 V 12 A - 24 V DC coil | Schneider | LC1D12BL | Eaton | DILM12-10(24VDC)+DILM32-XHI11 | |
19 | FUSE class CC 8A 600VAC/300VDC 10x38mm | Bussmann | FNQ-R-8 | Littelfuse | KLDR008 | Alternative, same dimension, similar performance |
20 | 300VDC 8A class CC fuse | Littelfuse | KLDR008 | Mersen | ATQR8 | Alternative |
21 | Terminal Block | Bussmann | TB300-03 + X31903 | Elinker | TB1-2503-A-130-00A | Both with terminal block UL certification |
22 | Fuse block | Littelfuse | L60030C-2PQ | Bussmann | BCM603-2PQ | Same performance and dimension |
23 | Modular fuse holder cross | Littelfuse | L60030C-2PQ | Bussmann | CHCC2DU | Same performance, Dimension need to review |
Normally 2~3 months demand stock should be considered ahead of production.
Or you can find some distributors with safety stock to other EV charger customers. Since the DC fast charger performance is similar, they can share the Part Numbers and stock.
For famous part manufacturers such as Eaton, ABB, Bussmann, Schneider etc, Each distributors have unique advantage parts. ABPower focus on electric power parts, Other distributor may focus on electronics parts.
So the leadtime, price will be different. Depends on the part type.
Such as Eaton, ABB, Schneider etc, they are big group, also with numbers of distributors. It'll be easier to find the stock in market.
For small manufacturers, due to the raw material shortage problem( Such as platics shortage), Raw material companies will supply mainly to their key customers (Eaton , ABB etc) , Then other customers. Because the quantity and long term relationship.
Or small companies need to find some raw material with losing quality to support market. But from the surface you cannot find it.
5, Double check the part number if active in part manufacturer
Sometimes when it's coming to EV chargers' end, engineer find that the part number has already end of life. This will take more time to find the alternative part when in implementation stage because you will need to revaluate the part in user side. This takes longer time, cost and effort. And with effect on original plan.
If can double check on part manufacturers' website or ask their distributor, it will help a lot.
For example, electrical part manufacturer Digi, part: WR11-M600-DE1-XB, this number has been end of life when you check on official website.
New industry Technology regarding to Bussmann fuse, ABB breakers, Amphenol connectors, HPS transformers, etc.